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The Model S pack was the first mass-produced 400 V EV pack of the modern era. Now, more than a decade after the first S 60 packs entered service, a substantial pool of these batteries is entering the used market — ideal for large residential storage.
Summary. Tesla Model S and Model X packs share the same architecture across five main capacity tiers: 60, 75, 85, 90 and 100 kWh, spanning 2012–2020 (Legacy generation, 18650 Panasonic NCA cells). From 2021 the Plaid variant introduced a 100+ kWh pack with 2170 cells. All variants use a 96s stack, nominal ~355 V, operating window 250–420 V. Liquid cooling throughout. The original Tesla BMS is retained; the BMS-EV controller communicates on the pack's HV-CAN bus and re-encodes battery data for the target inverter.
| Variant | Capacity | Years | Cell format | Cell chemistry | Nominal V |
|---|---|---|---|---|---|
| Model S 60 | 60 kWh (usable ~55) | 2012–2015 | 18650 | Panasonic NCA | ~355 V |
| Model S/X 75 | 75 kWh | 2016–2020 | 18650 | Panasonic NCA | ~355 V |
| Model S/X 85 / P85 | 85 kWh | 2012–2016 | 18650 | Panasonic NCA | ~355 V |
| Model S/X 90 | 90 kWh | 2015–2017 | 18650 | Panasonic NCA (Silicon-doped) | ~355 V |
| Model S/X 100 / P100D | 100 kWh | 2016–2020 | 18650 | Panasonic NCA | ~355 V |
| Model S/X Plaid / Long Range | 100+ kWh | 2021+ | 2170 | Panasonic NCA | ~400 V |
All Tesla Model S/X packs use liquid cooling with a proprietary "ribbon" cooling channel snaking between every column of cells. Extremely thermally uniform under normal load. For residential reuse the coolant loop can remain passive at C-rates below 0.2 C, but for high-power backup or heavy cycling a 12 V circulation pump on the coolant loop is strongly recommended (Tesla's ribbon has narrow channels that benefit from active flow).
Tesla's BMS is an in-house design known as the BMB (Battery Management Board) at cell-group level plus the main BMS controller at pack level. Cell-group voltage and temperature are read via daisy-chained BMBs. The main BMS handles SoC, SoH, contactor sequencing, precharge, isolation resistance monitoring and cell balancing (passive, ~50 mA shunt). All safety cutoffs remain the exclusive responsibility of the factory BMS — the BMS-EV controller is a passive reader.
| Inverter | DC input range | Compatible with | Notes |
|---|---|---|---|
| Deye SUN HP3 | 160–800 V | All S/X variants | BYD-Box or Pylontech-HV emulation |
| SOFAR HYD KTL-3PH | 180–750 V | All S/X variants | SOFAR-HV protocol |
| GoodWe ET / EH | 200–650 V | All S/X variants | GoodWe-native HV |
| SolaX X3 Hybrid G4 HV | 180–650 V | All S/X variants | Triple MPPT |
| Sungrow SH-RT | 200–800 V | All S/X variants | Native BYD support |
| Fronius GEN24 Plus | 150–500 V | 60/75/85 kWh legacy | BYD Battery-Box profile |
| SMA Sunny Tripower Storage | 150–800 V | All S/X variants | SMA proprietary CAN |
Typically 82–90%. Tesla's active thermal management preserves capacity better than any other 2012–2016 EV. Packs from vehicles that used Supercharging heavily may be at the lower end, cars driven mostly on AC charging at the upper end.
Same nominal voltage (~355 V) and same 96s topology, but different physical dimensions and different CAN payload. Model S/X uses 18650 legacy cells (or 2170 in Plaid) with far more parallel cells per group; Model 3/Y uses 2170 in tighter parallel groups. Firmware is not interchangeable.
No — the pack cannot be reconfigured to 48 V without disassembling the modules (structurally bonded) and destroying the BMS integrity. Use a high-voltage hybrid inverter matched to the 250–420 V range.
Same cells, same pack, different firmware calibration and higher rated discharge current. Electrically compatible with BMS-EV firmware flagged as "P85".
Charge to 30–50% SoC, disconnect the service disconnect (pyro fuse), and store in a cool, dry, fire-resistant location. Never store fully charged or fully discharged.
For a passive coolant fill in a residential installation, generic OAT glycol (G-48/G-30 equivalent) is acceptable. For active pump circulation with a heater, stick to Tesla-spec coolant.
Not directly. The hybrid inverter's DC/DC stage handles the charge — Supercharger DC-fast-charge protocol is not compatible with residential inverters. Typical residential charge rate is 0.1–0.2 C.
Currently rare on the used market (2026). Higher energy density but no advantage over Legacy 100 for residential reuse — the extra 800 V capability is not currently accessible.
The Tesla BMS opens main contactors autonomously below ~500 Ω/V isolation. The pack disconnects; the BMS-EV controller detects the fault frame and signals the inverter to switch to grid or PV-only mode.
Typically €3 500–€5 500 for a healthy pack from a salvaged vehicle. Prices are gradually falling as more Legacy S vehicles reach end-of-life on the road.
| Parameter | Value | Source |
|---|---|---|
| Model S/X 2012-2020 (60-100 kWh) | 16 modules (16×6s=96s in early, 16×5.75s=~92s later) | dalathegreat/Battery-Emulator TESLA-BATTERY.cpp, wk057 Tesla Model S CAN deciphering |
| Model S/X 2021+ Plaid/refresh (100+ kWh) | NCA 21-70 cells | Tesla technical documentation, batterydesign.net |
| CAN message IDs | Similar family to Model 3 | dalathegreat/Battery-Emulator TESLA-BATTERY.cpp |
Sources verified 2026-09-18.