Hyundai/Kia E-GMP Battery for Home Energy Storage

The Electric Global Modular Platform (E-GMP) is Hyundai Motor Group's dedicated EV architecture. Its packs are unusual on the second-life market for a specific reason: many of them run at 697 V nominal instead of the industry-standard 400 V.

What is an E-GMP pack. Electric Global Modular Platform battery packs (58.2, 72.6, 77.4, 76.1 and 99.8 kWh) power Hyundai Ioniq 5, Ioniq 6, Kia EV6, Kia EV9 and Genesis GV60/GV70/G80 EV. Chemistry is NMC (SK On or LG Energy Solution cells). E-GMP is best known for its 800 V DC fast-charging capability — the 77.4 kWh pack runs at ~697 V nominal (192s2p configuration, 384 SK Innovation NMC pouch cells) with an operating range of ~480–806 V (per battery teardown data, batterydesign.net). Some smaller variants (58.2 kWh Ioniq 5 Standard Range in some markets) use a lower 400 V configuration. Packs are liquid-cooled with the vehicle BMS retained; BMS-EV controllers translate the E-GMP CAN protocol to standard hybrid inverters. 400 V variants integrate with the same inverter families as any HV pack; 697 V nominal packs currently require a DC-DC step-down or the 1000 V-capable Ferroamp EnergyHub.

What is E-GMP

E-GMP is a purpose-built battery-electric platform launched by Hyundai Motor Group in 2021. It underpins every dedicated EV in Hyundai, Kia and Genesis line-ups from that year onwards. Its most notable engineering choice is a nominally 800 V DC drivetrain that enables 350 kW DC fast charging with a 400 V charger via an on-vehicle boost inverter. For second-life storage, the practical consequence is that E-GMP packs come in two very different voltage classes — the mainstream 697 V nominal (192s2p) large packs (77.4 / 84 kWh), the ~523 V nominal (58.2 kWh RWD variant), and the ~400 V configurations used in some regional Ioniq 5 Standard Range variants and commercial/PHEV derivatives.

Compatible vehicles and pack capacities

Vehicle Model years Pack capacities (gross) Pack voltage class
Hyundai Ioniq 52021+58.2, 72.6, 77.4, 84 kWh697 V (192s / 216s)
Hyundai Ioniq 62022+53, 77.4 kWh697 V (192s)
Hyundai Ioniq 92025+110.3 kWh697 V (216s)
Kia EV62021+58, 77.4, 84 kWh697 V (192s / 216s)
Kia EV6 GT2022+77.4 kWh697 V (192s)
Kia EV92023+76.1, 99.8 kWh697 V (192s / 216s)
Genesis GV602022+77.4 kWh697 V (192s)
Genesis GV70 Electrified2022+77.4 kWh697 V (192s)
Genesis G80 Electrified2022+87.2 kWh697 V (192s)

Usable capacity is 91–94 % of gross. Chemistry is NMC across all E-GMP packs; no LFP variant is in production as of 2026.

Battery generations

Technical specifications

Parameter77.4 kWh (192s)99.8 kWh (216s)58.2 kWh 96s variant
Cell configuration192s216s96s
Nominal voltage~697 V (77.4 kWh) / ~523 V (58.2 kWh RWD)587 V355 V
Operating window~480–806 V (77.4 kWh)520–784 V270–410 V
Max continuous discharge~350 A~400 A~200 A
CoolingLiquid (glycol-water)Liquid (glycol-water)Liquid (glycol-water)
Weight (bare pack)~480 kg~620 kg~360 kg
HV connectorRosenberger HVR300 (2-pin + shield)Rosenberger HVR300Rosenberger HVR300
CAN bit rate500 kbps500 kbps500 kbps

Original Hyundai BMS retained

Every E-GMP pack ships with its factory BMS — a Hyundai Mobis-manufactured unit integrated into the pack case. It manages cell balancing across all 192 or 216 series cells, over/undervoltage protection, over-temperature protection, isolation monitoring, current shunt and contactor sequencing. BMS-EV does not replace or disable this BMS; the controller simply subscribes to its CAN reports and re-encodes them for the target hybrid inverter.

CAN protocol

E-GMP uses a 500 kbps CAN bus with Hyundai Motor Group-specific message IDs, shared across all Hyundai, Kia and Genesis E-GMP vehicles:

Wake-up sequence is triggered by the vehicle IG3 signal, which BMS-EV emulates on a dedicated low-voltage wake line to the BMS.

The 800 V challenge

This is the defining constraint for E-GMP second-life installations. A 77.4 kWh 192s2p pack operates between ~480 V (empty) and ~806 V (full). Most residential hybrid inverters cap DC input at 500 V — Deye SUN HP3 goes to 500 V, GoodWe EH/ET to 500 V. However, SOFAR HYD 5-20KTL-3PH accepts up to 800 V DC per its official datasheet, making it compatible with the full E-GMP 192s pack range. This is the practical option BMS-EV has validated with a Kia EV6 pack: see the case study below. That leaves three practical options overall:

  1. Use only 96s regional variants (~400 V nominal). These fit any standard HV inverter but are much less common on the used market.
  2. Discharge the pack in a restricted upper window. Not recommended — the BMS reports full-pack voltage and will refuse discharge below a state-of-charge threshold set to avoid abuse.
  3. Use an 800 V-capable hybrid inverter. As of 2026 the only production hybrid inverter with a DC input range wide enough for a full E-GMP 192s pack is the Ferroamp EnergyHub (up to 1000 V DC), a Swedish three-phase system.

A fourth option — an aftermarket DC-DC step-down between pack and inverter — is technically possible but is not currently productised.

Case study: Kia EV6 + SOFAR HYD 15KTL-3PH

Verified pairing: Kia EV6 (77.4 kWh, 192s2p E-GMP pack, ~697 V nominal, ~480–806 V operating) with SOFAR HYD 15KTL-3PH hybrid inverter, using BMS-EV controller firmware 15.0.14. Referenced in the PV Magazine Deutschland feature article on second-life EV battery storage (July 2026).

Test configuration

Why this pairing works where 500 V inverters do not

The Kia EV6 77.4 kWh pack has a nominal voltage of ~697 V and an operating range up to ~806 V at 100 % SoC. Deye SUN HP3, GoodWe EH/ET and most other residential hybrid inverters cap DC input at 500 V, making them fundamentally incompatible. SOFAR HYD 5-20KTL-3PH accepts up to 800 V DC per its datasheet, which fits the practical residential storage window: the BMS-EV controller limits maximum SoC to approximately 95 % so the pack stays under ~790 V DC at full charge, giving a safety margin below the 800 V inverter ceiling. This is standard practice for second-life residential storage anyway (limiting SoC to 90–95 % roughly doubles calendar life). The BMS-EV controller reads state of charge, cell voltages, temperatures and charge/discharge limits from the Kia native BMS over CAN and re-encodes them into the BYD Battery-Box HVS format that SOFAR HYD expects.

Media reference

Featured in PV Magazine Deutschland (July 2026) — the article describes BMS-EV technology and the reuse of used EV battery packs for home solar storage. This Kia EV6 + SOFAR HYD 15KTL configuration is one of the examples covered.

Verification: Tested by BMS-EV
Verification date: 2026-07
Hardware: BMS-EV Controller HW3.1
Firmware: 15.0.14
External reference: PV Magazine Deutschland (July 2026)

Compatible hybrid inverters

Inverter familyDC input maxWorks with 96s E-GMP (~400 V)Works with 192s E-GMP (697 V)
Deye SUN HP3500 VYesNo
SOFAR HYD 5-20KTL-3PH800 VYesYes — tested by BMS-EV, Kia EV6 case study
GoodWe EH / ET500 VYesNo
SolaX X3 Hybrid500 VYesNo
SMA Tripower Smart Energy550 VYesNo
Fronius Symo GEN24 Plus500 VYesNo
Sungrow SH RT500 VYesNo
Kostal Plenticore Plus500 VYesNo
Ferroamp EnergyHub XL1000 VYesYes

System diagram

┌───────────────────────┐ ┌──────────────┐ ┌────────────────────┐ │ E-GMP pack │ │ BMS-EV │ │ Hybrid inverter │ │ 77.4 kWh / 192s │ │ Controller │ │ Ferroamp EnergyHub│ │ ~480–806 V DC │───►│ │───►│ DC 500–1000 V │ │ │CAN │ E-GMP → │CAN │ │ │ Hyundai Mobis BMS │500k│ Pylontech / │500k│ ACE bus / native │ │ retained │ │ Deye / etc │ │ │ └──────┬────────────────┘ └──────────────┘ └────────┬───────────┘ │ │ │ HV DC 697 V nominal │ AC 3-phase └───────────────────────────────────────────────────┘ │ ├─ IG3 wake line (12 V) ├─ HVIL loop └─ Liquid cooling loop (external)

Known limitations

Installation example

A residential retrofit using a 77.4 kWh Kia EV6 pack paired with the currently supported inverter family:

Order a BMS-EV controller for E-GMP
400 V variants ship with Deye, SOFAR, GoodWe and more · 697 V packs ship with SOFAR HYD (tested) and Ferroamp

Frequently asked questions

Why can't I use a Deye SUN HP3 with a full 77.4 kWh Ioniq 5 pack?

Because the pack's full-charge voltage is 697 V and the Deye's DC input is capped at 500 V. Presenting 697 V to a 500 V DC port would either trip the inverter's over-voltage protection or damage its input stage.

Are all Ioniq 5 packs 800 V?

Almost all — the mainstream 58.2, 72.6 and 77.4 kWh packs are 192s / 697 V nominal. A minority of regional variants (some markets received a 58.2 kWh Standard Range at 96s / ~355 V) are the exception. Verify by counting cell groups or reading pack ID before purchase.

Can I split a 192s E-GMP pack into two 96s halves and parallel them?

No. As with the MEB pack, once modules are physically disconnected the original BMS refuses to close contactors — it expects to see all 192 series cells. Splitting the pack would require replacing the BMS entirely with an aftermarket unit and voids the pack's safety architecture.

Does BMS-EV plan to release a DC-DC step-down for E-GMP?

Not currently. The engineering effort for a bidirectional 20 kW 697 V ↔ 400 V converter is significant and Ferroamp EnergyHub already covers the use case commercially. If a lower-cost DC-DC solution emerges from the industry it will be evaluated.

What is the IG3 wake signal and why is it needed?

IG3 is a 12 V ignition-status line that the Hyundai vehicle asserts to bring the BMS out of deep sleep. Without it the BMS will not respond to CAN traffic. BMS-EV synthesises the signal from its low-voltage output pin.

How long does an E-GMP pack last as home storage?

NMC E-GMP packs typically deliver another 1500–2500 cycles at 80 % DoD, or 8–12 years of daily household use before falling below 70 % of rated capacity. Thermal management via the external cooling loop extends useful life at the upper end of that range.

Is chemistry the same across all E-GMP capacities?

All are NMC. Cell manufacturer differs — SK On supplies most 77.4 kWh packs, LG Energy Solution supplies most Gen 2 84 kWh and EV9 packs. Chemistry curves for both are shipped in BMS-EV firmware.

Do E-GMP packs have vehicle-to-load (V2L) hardware I can reuse?

The V2L inverter is a separate on-vehicle module, not part of the pack itself. It is not shipped with the recovered pack and cannot be used stand-alone. Bidirectional AC output in a home installation is provided by the hybrid inverter, not by V2L.

What is the difference between 192s and 216s E-GMP packs?

192s (76.1 and 77.4 kWh packs) has 192 series cell groups and a full-charge voltage of ~697 V. 216s (99.8 kWh EV9 pack and 84 kWh Ioniq 5 refresh) has 216 series cell groups and a full-charge voltage of ~784 V. Both use the same E-GMP CAN protocol; BMS-EV auto-detects configuration from BMS reports.

Last updated: 2026-09-18
Current firmware: 15.0.14
Technical author: BMS-EV engineering team (Clima Boost sp. z o.o., Poland)
Reviewer: Jakub Lipiński, founder/lead engineer BMS-EV
Revision: 2026-09-18 — aligned with firmware 15.0.14, SOFAR 180–800 V DC verification, Kia EV6 + SOFAR HYD 15KTL case study reference
Related: E-GMP + Deye integration · Compatibility Matrix · Safety

Sources and references

ParameterValueSource
Kia EV6 77.4 kWh nominal voltage~697 V (192s2p)batterydesign.net 2022 Kia EV6 teardown, Kia EV6 Wikipedia
Operating voltage range~480–806 Vbatterydesign.net teardown, SK Innovation cell spec
Cell configuration192s2p, 384 cellsSK Innovation pouch cell 55.6 Ah, 3.63 V nominal, 201.8 Wh per cell
Kia EV6 + SOFAR HYD 15KTL field-verified2026-07PV Magazine Deutschland July 2026; BMS-EV production installation firmware 15.0.14
Deye SUN HP3 battery voltage range160–700 V (5-25K) / 160–800 V (29.9-50K)Deye SUN 5-25K SG01HP3-EU datasheet, Deye approved battery list DY-HV(160-800)-028

Sources verified 2026-09-18.